Extend Your Chiller’s Life with Comprehensive Overhauls
We provide expert chiller overhauling to ensure optimal performance and longevity. Our experienced technicians dismantle, inspect, clean, and replace worn components to restore your chiller’s efficiency. By addressing wear and tear, we help reduce energy consumption, prevent costly breakdowns, and extend the life of your equipment. Whether for industrial or commercial chillers, we guarantee professional service that minimizes downtime and maximizes cooling efficiency.
Preparation
- Gather necessary tools, equipment, and replacement parts.
- Ensure the chiller is isolated from the system and all power sources are disconnected.
- Safely drain refrigerant, water, and oil from the chiller.
Disassembly
- Disassemble the chiller system carefully, following manufacturers guidelines and procedures.
- Remove and label components such as panels, covers, insulation, piping, valves, sensors, and electrical connections.
- Document the disassembly process to aid in reassembly.
Repair and Replacement
- Repair or replace damaged or worn-out components such as seals, gaskets, bearings, valves, pumps, and motors.
- Inspect and test electrical components, wiring, and controls for proper functioning.
- Ensure replacement parts meet manufacturer specifications and quality standards.
Testing & Commissioning
- Conduct a thorough leak test to ensure all connections are tight and sealed.
- Perform a pressure test to verify the integrity of the compressor and associated components.
- Conduct functional tests to ensure proper operation of the compressor, including start-up, shut- down, and performance under load.
- Monitor temperatures, pressures, and other operating parameters to confirm optimal performance.
Inspection & Assessment
- Conduct a thorough inspection of the chiller system, including the compressor, condenser, evaporator, heat
- exchangers, valves, pumps, controls, and electrical components.
- Assess the condition of each component and identify any signs of wear, damage, or malfunction.
- Measure performance parameters such as temperature differentials, pressures, and flow rates.
- Evaluate system efficiency and energy consumption.
Cleaning and Decontamination
- Clean all components thoroughly using appropriate cleaning agents, solvents, and tools.
- Remove scale, corrosion, dirt, and debris from surfaces, tubes, and heat exchangers.
- Flush the system with water or cleaning solution to remove contaminants.
- Disinfect and decontaminate components to prevent microbial growth and fouling.
Reassembly
- Reassemble the compressor carefully, following the reverse order of disassembly.
- Lubricate moving parts with the appropriate type and amount of oil.
- Torque bolts, nuts, and fasteners to the specified values.
- Install new gaskets, O-rings, and seals as needed.
- Reconnect electrical connections and ensure proper wiring.
Documentation & Training
- Maintain detailed records of all work performed, including inspection findings, repairs, replacements, and test results.
- Update equipment manuals, maintenance logs, and other documentation as necessary.
- Provide recommendations for future maintenance and any additional actions required to ensure continued reliability and efficiency.